whatsapp: 0086-18615575385
whatsapp: 0086-13668821631

Continuous Rectification Didactic Equipment Vocational Training Equipment Process Control Trainer

Item No.: CE 600
Continuous Rectification Didactic Equipment Vocational Training Equipment Process Control Trainer
Description
CE 600 Continuous Rectification Didactic Equipment Vocational Training Equipment Process Control Trainer

Continuous and discontinuous rectification with packed, sieve tray and bubble cap tray column, system control via PLC
Features
- comparison of packed, sieve tray and bubble cap tray column
- vacuum mode possible by diaphragm pump
- plant control using an integrated PLC
- integrated router for operation and control via an end device and for screen mirroring on additional end devices: PC, tablet, smartphone
Learning objectives/experiments
- investigation and comparison of sieve tray, bubble cap tray and packed columns
-- in continuous mode
-- in discontinuous mode
-- in vacuum mode
-- with different inlet heights for the feed flow
-- with different numbers of trays (sieve tray and bubble cap tray column)
- practice-oriented temperature control in the column
-- reflux ratio as actuator for the top of the column
-- heating power as actuator for the column bottom
- determination of temperature profiles
- pressure loss over the column
- energy efficiency increase due to feed preheating
- screen mirroring: mirroring of the user interface on end devices
-- menu navigation independent of the user interface shown on the touch screen
-- different user levels available on the end device: for observing the experiments or for operation and control
Specification
[1] continuous and discontinuous rectification
[2] plant control with PLC via touch screen
[3] integrated router for operation and control via an end device and for screen mirroring: mirroring of the user interface on up to 5 end devices
[4] packed, sieve tray and bubble cap tray column, interchangeable
[5] sieve tray and bubble cap tray column with 8 trays
[6] packed column with Raschig rings
[7] 3 feed inlets and 8 temperature sensors per column
[8] electrically heated evaporator
[9] condenser and phase separation tank for top product
[10] adjustment of reflux ratio using valves
[11] heat exchanger for feed preheating by bottom product or bottom product cooling by cooling water
[12] water-saving due to closed cooling water circuit with water/air cooler
[13] vacuum mode possible with diaphragm pump
[14] areometer for determining the composition of feed/products included
[15] data acquisition via PLC on internal memory, access to stored measured values via WLAN with integrated router/ LAN connection to customer's own network
[16] software for data acquisition via LAN under Windows 10
[17] tanks for feed, bottom and top product
[18] all tanks made of DURAN glass and stainless steel
[19] trays in sieve tray column and bubble cap tray column removable


Technical data
PLC: Eaton XV303 with I/O system XN300
Columns: height x inner diameter: 780x50mm
Feed pump: max. flow rate: 320mL/min
Cooling water pump: max. flow rate: 10L/min
Diaphragm pump: final vacuum approx. 213mbar abs.
Tanks
- feed: 2x approx. 5L
- bottom product: 2x approx. 5L
- top product: approx. 1,9L
Heat transfer surfaces
- feed preheating/bottom cooling: approx. 0,03m2
- top product condenser: approx. 0,04m2
Tanks
- phase separation: approx. 0,4L
Measuring ranges
- temperature: 33x 0...150°C
- pressure sensor: 2x 0...2,5bar (column), 1x -1...1bar
- manometer: -1...0,6bar
- reflux ratio: 0...100%
- power: 0...4kW (heater)
- flow rate: 30...320L/h (cooling water)
- density: 0,7...1g/mL
400V, 50Hz, 3 phases; 400V, 60Hz, 3 phases
230V, 60Hz, 3 phases; UL/CSA optional
LxWxH: 1905x790x2200mm
Weight: approx. 400kg